| | pre-drilled angle iron - cheap and strong |
| | | use hex bolts, lock washers and pan washers |
| | | corrugated sheet metal - bend, silicone and screw together |
|
| | Use GE silicone to 'glue' the overlapping sheets |
| | | Use self tapping sheetmetal screws also |
| | | And aluminum tape on the sheet seams |
|
| | use JB weld expoxy after you cut off the screw tips |
| | | JB weld epoxy on cut off screw tips |
| | | Plywood froont and rear doors |
|
| | Affixing the rear door (doesn't ever move once installed) |
| | | Affixing front block assembly (front door will attach to this) |
| | | Support brackets drilled to frame underneath sealed sheeting |
|
| | Make sure you seal your weatherproofing if you have it. |
| | | Ready to install the housing onto the brackets |
| | | Using a floor jack makes it easier |
|
| | Had to bend the housing to get around gas pipes |
| | | My underseal is uneven on my 5er so it hits in some areas (no big deal) |
| | | Used Rustoleum black matte finish to paint |
|
| | Used cheap hinges and hasp to attach front door |
| | | This is the rear of the unit, just in front of the axles |
| |
| | A side view. Not hard, just a little time consuming. |
| | |