The Secret of Steel
By Crom...Steel making made simple... just comb the beach for iron ore, make an oven out of oil drums, use plenty of charcoal and a few crushed sea...
   

Niigata City History Museum
Assembling the stove from clay and oil drums
the 20L drums are stacked and coated in clay
They are then filled with chipped charcoal
1500 degrees centrigrade is the goal!
Charcoal is added regularly until WAY hot!
The professor with his own special design
Attaching a vacuum to help blow makes the temperature rise quickly
The kids labor to chop the charcoal into 2cm squares
we need a lot to make steel
chipping away
collection time
Scallop shells are used as a source of Potash
Students smash sea shells to be added to the mixture
IMG_4302.JPG
Local sand provides the iron ore
magnets are used to lift out the ore
its tedious work
local ore samples
a vacuum is used to force air into the stove
temperatures rise quickly to 1500 C
The iron ore is added in measured amounts
IMG_4307.JPG
followed by charcoal and shells
repeated every 30 secondsd
timing and measurement are important
everyone pitches in
adding shells to the mix
and more iron ore
IMG_4315.JPG
after an appropriate amount is reached
The plug is pulled to release a pour of low grade iron
this first poor just rids the stove of impurities
IMG_4318.JPG
then it is replugged
then another poor... this time of "pure" iron
finally in the end... the good stuff!